WALK-IN COOLER

  • Large refrigerated storage unit used in restaurants, supermarkets, and food industries.
  • Maintains temperatures between 0°C to 5°C for perishable goods.
  • Main Components & Their Functioning
Component Function
Compressor Pressurizes refrigerant and circulates it.
Condenser Coil & Fan Removes heat from refrigerant.
Expansion Valve Controls refrigerant flow into evaporator.
Evaporator Coil & Fan Absorbs heat, cooling the interior space.
Thermostat Maintains set temperature.
Insulated Panels Reduces heat loss.
Defrost System Prevents ice buildup on evaporator.
  • Working Principle
    1. Compressor compresses low-pressure refrigerant into a high-pressure gas.
    2. The condenser coil dissipates heat, turning refrigerant into liquid.
    3. Expansion valve reduces pressure, cooling the refrigerant.
    4. Evaporator coil absorbs heat, cooling the interior.
    5. Thermostat cycles the system on/off as needed.
  • Capacity & Types
    • Small Walk-in Cooler – ~1 to 5 HP (Horsepower)
    • Medium Walk-in Cooler – ~5 to 15 HP
    • Large Walk-in Freezer – Above 15 HP
  • Care & Maintenance
    • Clean condenser coils for efficient cooling.
      Check door seals to prevent warm air leakage.
      Monitor refrigerant levels for proper cooling.
      Defrost regularly to avoid ice buildup.

REACH-IN CABINET

  • Definition & Application
  • Smaller refrigeration unit used in commercial kitchens & grocery stores.
  • Designed for frequent access to stored products.
  • Temperature range: 1°C to 10°C (Chiller), -18°C to -22°C (Freezer).
  • Main Components & Their Functioning
Component Function
Compressor Pumps refrigerant to maintain cooling.
Condenser Coil & Fan Releases heat from refrigerant.
Capillary Tube/Expansion Valve Controls refrigerant flow.
Evaporator Coil & Fan Cools the air inside the cabinet.
Thermostat Regulates temperature.
Door Gaskets Prevents air leaks.
Defrost System Prevents ice formation.
  • Working Principle
    1. The compressor circulates refrigerant.
    2. Condenser coil removes heat.
    3. Expansion valve lowers refrigerant pressure.
    4. Evaporator coil absorbs heat, cooling the air.
    5. Fan circulates cool air inside the cabinet.
    6. Thermostat regulates temperature.
  • Capacity & Types
    • Single-Door Reach-in Cabinet – Small kitchens (~1-2 HP)
    • Double-Door Reach-in Cabinet – Medium-scale (~2-5 HP)
    • Triple-Door Reach-in Cabinet – Large restaurants (~5-10 HP)
  • Care & Maintenance
    • Clean condenser coils & evaporator fans regularly.
      Check door seals for proper insulation.
      Ensure proper airflow inside the cabinet.
      Defrost system regularly to maintain efficiency.