CONDENSER
1. Basic Function & Types of Condensers
- What is the function of a condenser in a refrigeration system?
→ It removes heat from high-pressure refrigerant vapor and converts it into liquid. - What are the three main types of condensers?
→ Air-cooled, water-cooled, and evaporative condensers. - Which condenser type is commonly used in domestic refrigerators and air conditioners?
→ Air-cooled condenser. - Which condenser type is used in large industrial applications?
→ Water-cooled condenser. - Which type of condenser requires both air and water for cooling?
→ Evaporative condenser. - What is the primary advantage of a water-cooled condenser over an air-cooled condenser?
→ Higher efficiency and better heat transfer. - What is the disadvantage of water-cooled condensers?
→ Requires a continuous water supply and maintenance. - Why are air-cooled condensers preferred for small applications?
→ They are easy to install and do not require a water source. - Which component helps in heat transfer in an air-cooled condenser?
→ Fins and tubes. - Where is the condenser located in a window air conditioner?
→ At the back of the unit to expel heat outside.
2. Construction of Air-Cooled Condensers
- What are the main components of an air-cooled condenser?
→ Tubes, fins, fans, and refrigerant piping. - Which material is commonly used for condenser fins?
→ Aluminum. - Which material is commonly used for condenser tubes?
→ Copper. - What is the purpose of fins in an air-cooled condenser?
→ To increase surface area for better heat transfer. - How does air movement affect the efficiency of an air-cooled condenser?
→ Higher airflow improves heat dissipation and efficiency. - What type of fans are used in air-cooled condensers?
→ Axial and centrifugal fans. - What is the role of a fan in an air-cooled condenser?
→ It forces air over the condenser coils to remove heat. - What is the impact of dirt accumulation on condenser fins?
→ It reduces heat transfer efficiency and cooling capacity. - Why are air-cooled condensers used in car air conditioning?
→ They are compact and use outside air for cooling. - What type of condenser is used in a split air conditioner?
→ Air-cooled condenser with a fan-coil unit.
3. Calculating Capacity of Air-Cooled Condenser
- What is the unit of condenser capacity?
→ Tons of refrigeration (TR) or kilowatts (kW). - What factors determine the capacity of an air-cooled condenser?
→ Heat rejection rate, airflow rate, and temperature difference. - How is the heat rejection rate calculated for a condenser?
→ Heat rejection (kW) = Cooling capacity (kW) + Compressor power (kW). - What is the general ratio of condenser capacity to evaporator capacity?
→ Approximately 1.25 to 1.35 times the evaporator capacity. - Why is the condenser heat rejection rate higher than the cooling effect?
→ Because it includes both the absorbed heat and compressor work. - How does ambient temperature affect air-cooled condenser capacity?
→ Higher ambient temperature reduces heat transfer efficiency. - Why is subcooling important in condenser operation?
→ It ensures the refrigerant is fully condensed before expansion. - How can the condenser efficiency be improved?
→ By increasing airflow, cleaning fins, and ensuring proper refrigerant charge. - What happens if condenser coil length is increased?
→ Heat transfer improves, but pressure drop may increase. - How does fan speed affect the performance of an air-cooled condenser?
→ Higher fan speed increases airflow, improving heat dissipation.
4. Effect of Choked (Clogged) Condenser
- What happens when a condenser is choked with dust or debris?
→ It reduces heat dissipation and increases compressor load. - How does a choked condenser affect system pressure?
→ It increases the discharge pressure of the compressor. - What is the impact of a choked condenser on energy consumption?
→ It increases energy consumption due to inefficient cooling. - What are common signs of a choked condenser?
→ High compressor discharge pressure, reduced cooling, and overheating. - What happens if the condenser fan fails?
→ The condenser temperature rises, leading to system failure. - How can a choked condenser be cleaned?
→ By using compressed air, water spray, or chemical cleaning. - What is the risk of operating an A/C unit with a choked condenser?
→ Compressor overheating and possible damage. - Which refrigerant condition indicates a clogged condenser?
→ High superheat and high discharge pressure. - What is the main cause of condenser clogging?
→ Dust, dirt, and lack of maintenance. - How often should air-cooled condensers be cleaned?
→ At least once every 3 to 6 months, depending on usage.
5. Advantages & Decaling of Air-Cooled Condensers
- What is the main advantage of an air-cooled condenser?
→ No need for a water source, making it low maintenance. - What is the disadvantage of an air-cooled condenser compared to a water-cooled condenser?
→ Lower efficiency in high ambient temperatures. - Why are air-cooled condensers preferred in dry regions?
→ They do not require water for cooling. - How can airflow be improved in air-cooled condensers?
→ By using larger fans or increasing the number of fins. - What is decaling in an air-cooled condenser?
→ Removing mineral deposits and dirt from condenser coils. - Why is chemical cleaning required for air-cooled condensers?
→ To remove stubborn dirt and oxidation that affect performance. - What chemicals are used for condenser decaling?
→ Mild acids like phosphoric acid or special coil cleaners. - What is the effect of scale formation on condenser coils?
→ It reduces heat transfer and increases compressor load. - What is a simple method for cleaning condenser coils?
→ Using a brush and compressed air to remove dust and debris. - How does preventive maintenance help in condenser efficiency?
→ It reduces energy consumption and prolongs equipment life.