1. Basic Function & Types of Condensers

  1. What is the function of a condenser in a refrigeration system?
    → It removes heat from high-pressure refrigerant vapor and converts it into liquid.
  2. What are the three main types of condensers?
    → Air-cooled, water-cooled, and evaporative condensers.
  3. Which condenser type is commonly used in domestic refrigerators and air conditioners?
    → Air-cooled condenser.
  4. Which condenser type is used in large industrial applications?
    → Water-cooled condenser.
  5. Which type of condenser requires both air and water for cooling?
    → Evaporative condenser.
  6. What is the primary advantage of a water-cooled condenser over an air-cooled condenser?
    → Higher efficiency and better heat transfer.
  7. What is the disadvantage of water-cooled condensers?
    → Requires a continuous water supply and maintenance.
  8. Why are air-cooled condensers preferred for small applications?
    → They are easy to install and do not require a water source.
  9. Which component helps in heat transfer in an air-cooled condenser?
    → Fins and tubes.
  10. Where is the condenser located in a window air conditioner?
    → At the back of the unit to expel heat outside.

2. Construction of Air-Cooled Condensers

  1. What are the main components of an air-cooled condenser?
    → Tubes, fins, fans, and refrigerant piping.
  2. Which material is commonly used for condenser fins?
    → Aluminum.
  3. Which material is commonly used for condenser tubes?
    → Copper.
  4. What is the purpose of fins in an air-cooled condenser?
    → To increase surface area for better heat transfer.
  5. How does air movement affect the efficiency of an air-cooled condenser?
    → Higher airflow improves heat dissipation and efficiency.
  6. What type of fans are used in air-cooled condensers?
    → Axial and centrifugal fans.
  7. What is the role of a fan in an air-cooled condenser?
    → It forces air over the condenser coils to remove heat.
  8. What is the impact of dirt accumulation on condenser fins?
    → It reduces heat transfer efficiency and cooling capacity.
  9. Why are air-cooled condensers used in car air conditioning?
    → They are compact and use outside air for cooling.
  10. What type of condenser is used in a split air conditioner?
    → Air-cooled condenser with a fan-coil unit.

3. Calculating Capacity of Air-Cooled Condenser

  1. What is the unit of condenser capacity?
    → Tons of refrigeration (TR) or kilowatts (kW).
  2. What factors determine the capacity of an air-cooled condenser?
    → Heat rejection rate, airflow rate, and temperature difference.
  3. How is the heat rejection rate calculated for a condenser?
    Heat rejection (kW) = Cooling capacity (kW) + Compressor power (kW).
  4. What is the general ratio of condenser capacity to evaporator capacity?
    → Approximately 1.25 to 1.35 times the evaporator capacity.
  5. Why is the condenser heat rejection rate higher than the cooling effect?
    → Because it includes both the absorbed heat and compressor work.
  6. How does ambient temperature affect air-cooled condenser capacity?
    → Higher ambient temperature reduces heat transfer efficiency.
  7. Why is subcooling important in condenser operation?
    → It ensures the refrigerant is fully condensed before expansion.
  8. How can the condenser efficiency be improved?
    → By increasing airflow, cleaning fins, and ensuring proper refrigerant charge.
  9. What happens if condenser coil length is increased?
    → Heat transfer improves, but pressure drop may increase.
  10. How does fan speed affect the performance of an air-cooled condenser?
    → Higher fan speed increases airflow, improving heat dissipation.

4. Effect of Choked (Clogged) Condenser

  1. What happens when a condenser is choked with dust or debris?
    → It reduces heat dissipation and increases compressor load.
  2. How does a choked condenser affect system pressure?
    → It increases the discharge pressure of the compressor.
  3. What is the impact of a choked condenser on energy consumption?
    → It increases energy consumption due to inefficient cooling.
  4. What are common signs of a choked condenser?
    → High compressor discharge pressure, reduced cooling, and overheating.
  5. What happens if the condenser fan fails?
    → The condenser temperature rises, leading to system failure.
  6. How can a choked condenser be cleaned?
    → By using compressed air, water spray, or chemical cleaning.
  7. What is the risk of operating an A/C unit with a choked condenser?
    Compressor overheating and possible damage.
  8. Which refrigerant condition indicates a clogged condenser?
    → High superheat and high discharge pressure.
  9. What is the main cause of condenser clogging?
    → Dust, dirt, and lack of maintenance.
  10. How often should air-cooled condensers be cleaned?
    → At least once every 3 to 6 months, depending on usage.

5. Advantages & Decaling of Air-Cooled Condensers

  1. What is the main advantage of an air-cooled condenser?
    → No need for a water source, making it low maintenance.
  2. What is the disadvantage of an air-cooled condenser compared to a water-cooled condenser?
    → Lower efficiency in high ambient temperatures.
  3. Why are air-cooled condensers preferred in dry regions?
    → They do not require water for cooling.
  4. How can airflow be improved in air-cooled condensers?
    → By using larger fans or increasing the number of fins.
  5. What is decaling in an air-cooled condenser?
    → Removing mineral deposits and dirt from condenser coils.
  6. Why is chemical cleaning required for air-cooled condensers?
    → To remove stubborn dirt and oxidation that affect performance.
  7. What chemicals are used for condenser decaling?
    → Mild acids like phosphoric acid or special coil cleaners.
  8. What is the effect of scale formation on condenser coils?
    → It reduces heat transfer and increases compressor load.
  9. What is a simple method for cleaning condenser coils?
    → Using a brush and compressed air to remove dust and debris.
  10. How does preventive maintenance help in condenser efficiency?
    → It reduces energy consumption and prolongs equipment life.